The manufacturing process: ready-to-assemble furniture, from raw material to shipping

The shapes, the colour combinations, the proportions of the furniture are all studied thoroughly. Our designers are constantly updated on global trends, as well as on specific ones in the various areas of Europe.

Design 100% made in Italy makes our furniture modern, elegant and packed with sophisticated details.

Using a render, the “sketch” is then transformed into a three-dimensional image for a more realistic evaluation of the design and the various finish possibilities.

We often share the design with some of our historic customers to get their take and feedback before moving on to the next steps.

Once approved, we go directly to the industrialisation phase, with the technical development of all the product components, the packaging diagram and assembly instructions, and then on to the production phase.

In some cases, a sample is initially made so that it can be tested and offered to the prospect before approval.

The main processes they undergo are:

1. Sizing. The particle board panels are sized using specific cutting systems to obtain smaller panels from which the various parts of the cabinet (doors, top, side panels, base units, etc.) can be obtained.
2. Squaring and edgebanding. The sized material is adjusted to the final size with accuracy to the nearest millimetre and then edgebanded on the sides. The edges can be of various heights, depending on the thickness of the semi-finished product, and various colours, either in a glossy or matt finish, to match the panel.
3. Drilling. Using numerical control machines, according to the design technical drawings, holes are drilled for the insertion of hardware. The automatic drilling machines guarantee the utmost precision and this makes for the perfect assembly of the various components during the assembly of the item of furniture by the end user.
4. Shaping and painting. Sometimes, additional machining is required to complete certain parts of our furniture. Shaping allows us to achieve semi-finished products with specific shapes, such as curving, rounding and more. The painting process, which involves an extremely rapid UV “veil” process, gives the furniture a perfectly uniform glossy lacquer.
5. Packaging the kits. Each furniture component is carefully packed in flat cardboard boxes for easy handling and shipping. The boxes also contain hardware kits comprising hinges, handles, assembly accessories and the assembly instructions.
6. Quality control and assembly test. Quality control is carried out throughout the manufacturing process, from start to finish. Our quality-team
   applies the procedures of the ISO9001 system and makes sure the quality standards are met as required by the international standard to ensure an impeccable end result, both from a product and process perspective.
   A complete assembly test is performed for each new production batch.

Packaging is functional to the various distribution channels. We offer a variety of customised labelling and shipping options, reinforced packaging for dropshipping, or customised mixed product pallets for cross-docking.

Furniture shipping for e-commerce businesses or large-scale retail chains can be under our responsibility or that of the customer. We deliver to almost anywhere in the world very quickly, using different means depending on various needs and specific situations.